Ensuring consistent results on our custom aluminum extrusions is a deliberate effort that is a result of different approaches. As you know, the bespoke aluminum extrusion process involves various stages. The FONNOV team thoroughly inspects each stage, starting with the raw material segment. A lot happens in our quality control steps. Some instances require visual assessment of the product and process while others need measurement with specialized equipment. Again, the complexity of the quality control equipment used depends on the parameter being investigated. For instance, flaw detection for engrained issues may require more powerful instruments. We may need to conduct mechanical property tests to check important properties such as ductility and strength in the custom aluminum profiles.

We utilize various methods to determine the performance of our custom aluminum extrusion. The goal is to ensure that our customers are always getting the best quality products. We want to ensure that the extrusions meet the dimensional specifications of the customer to avoid issues with assembly and general reliability. For aluminum bars and rods, we must will ensure the inner strength. FONNOV Aluminum Labs would love to help you with custom-cut aluminum extrusion that meets the laid-down benchmarks.

Yes, we ensure the custom aluminum extrusions have the highest quality surface finish possible. That applies even for large custom aluminum extrusions. We strive to get to that level for all the possible surface finishes for the items. Note that there are various surface finishes, which one can choose and specify to us. Popular surface finishes are anodizing, powder coating, and wood-effect finish. Most customers like anodized surface finish because of benefits such as enhanced visual appeal and corrosion resistance. Our surface finishing capability is wide, and we are always ready to offer the best for the client.

Different alloys and their tempers are applicable for custom extrusions, and their performance characteristics can differ. The extrusion manufacturing process, coupled with the right quenching of the material, results in different alloy options. Each of these alloys has its performance levels. You want to choose the extrusions depending on the performance characteristics of the alloy or its tempers. For instance, if you are looking for a corrosion-resistant custom aluminum extrusion, 5052 and 5083 aluminum are good options. There are many other aluminum alloys to consider depending on the performance characteristics – 7075 alloy custom aluminum extrusion, 6061 alloy custom aluminum extrusion, and so on. The options are even wider with tempers.

Clients of custom aluminum extrusion used in various industries can sometimes be concerned about the cost element of custom aluminum extrusions, among other challenges.  FONNOV always commits to explain to the clients the dynamics involved in the production of custom extruded aluminum profiles. The leading factors at play are the type of alloy used, markup for a small manufacturing batch, and the extra manufacturing time. But note that these custom products can be more affordable than most people expect. That said, manufacturing bespoke aluminum extrusions can also be challenging when the specified tolerances are too tight. We must remember that there is a limit for corners, angles, contours, and all the other aspects of extrusions.

The best aluminum alloy for custom aluminum extrusions for a project can differ extensively. That’s because each alloy has its unique mechanical and chemical properties, which can affect the capabilities and vulnerabilities of the material. Our common materials for the alloy extrusions are aluminum 6063, 6061, 6060, 6082, 2024, 7075, and many more. Ask yourself first, what are the demands of my project? If, for instance, you establish that the product will be used in a corrosive environment, then the custom aluminum extrusion must be built from corrosion-resistant alloys. Options for such a project would be a material like 5052 aluminum or 5083 aluminum.  If for construction use, alloy 6063 and 6005 would be great choices for decorative coating. For common structure use, 6061 alloy will be a best choice with a medium strength with low cost. For other projects, the focus may be on strength, in which instance, 7075 aluminum would be a leading consideration.

Yes, we can produce complex profiles for your custom aluminum extrusions. Send us your drawings with dimension details, and our team will get to work.

There are several differences between standard extrusions and custom aluminum extrusions. We design and manufacture custom aluminum extrusions to suit every aspect of your project. While these products are associated with longer lead times, their benefits to the user are non-contentious. For instance, we have just said that these extrusions fit the unique requirements of a project. Other pros of these extrusions are high functionality, superior visual appeal, and suitability for innovation. For standard aluminum extrusions, such as tubes, rods, bars and slots, the turnaround is faster and the extrusion die charges are free. The costs are also generally manageable and the reliability of these products is already ascertained. However, the standard products have lower flexibility, while the chances of compromise are higher.

Our collaboration with clients of custom aluminum extrusions is a seamless one that continues throughout the project. We ensure we gather all the information to make the final product as personalized as possible. Therefore, there are some design files that we will need from the customer before the work can commence. DWG and STEP files are important elements of these requirements. If the customer has graphics software, these drawings are easy to make. If the customer is looking for only custom aluminum extrusions without machining, DWG drawings are enough. If one needs extrusion plus CNC machining, one might need to send DWG and STEP drawings. All in all, we recognize that clear communication with the client early in the process is the best approach. We undertake top-notch quality control at every stage of extrusion production and handle the delivery to the client professionally.

We have a high capability of offering value-added CNC machining, alongside fabrication services. These services are provided as per the request of the customers. You will be surprised at the array of machining services that our team can offer. Whatever design you have in mind, FONNOV couples the extrusion service with the CNC machining service making it a reality. Good examples of these services are 5-axis CNC milling, robotic welding and precision assembly. These automated machining services produce aluminum parts with unmatched repeatability and precision. Our machining capabilities that complete aluminum extrusion come in handy for customers in electronics, medical, automotive, and general industries.

We offer several secondary operations as part of manufacturing custom aluminum extrusions. Secondary operations enhance the functionality and visual appeal of the extrusions. That’s why CNC machining, anodizing, and powder coating are crucial for us. Let us know the kind of secondary operation you want incorporated in the manufacturing process and we will take care of the rest. We offer custom finish services that make your product not only functional but also decorative. Various types of heat treatment are available to achieve different tempers of the custom aluminum extrusions.

At FONNOV Aluminum, we are aware of technological advances that make aluminum extrusions more cost-effective to produce and functional. As we serve different industries – automotive, aerospace, military, and others – we have deliberately incorporated some of the best manufacturing technologies and equipments in this industry.

• The most advanced aluminum billet air-slip and oil-slip casting technology.
• The largest aluminum extrusion press.
• The vertical offline quenching furnaces.
• The largest straightening machine.

Those are just examples of the modern technologies we have incorporated into our production process.

Very, our custom aluminum extrusions are very sustainable. First, these extrusions are lightweight, transferring the same low weight to structures and components. If in a car, the low-weight components result in lower energy consumption, whether you are installing or transporting the extrusions. Furthermore, these aluminum extrusions are recyclable. Unlike other metals, this product can be recycled multiple times and still maintain its properties. It helps conserve resources. One of the reasons these aluminum extrusions are ideal for replacing wood, steel, and other conventional options is their superior corrosion resistance. This element makes the extrusions last longer, thus minimizing resource exploitation. Note also that the extrusions have superior thermal conductivity, meaning that cooling and heating costs are minimized.